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    首頁 > 產品中心 > 噴涂設備系列噴涂設備系列

    熱噴涂設備-噴鋅機-噴鋁機

     

    噴涂設備系列

    熱噴涂設備(噴鋅機,噴鋁機,噴鋅鋁合金機)系列

    Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

    ·熱噴涂系列過程:以某種熱源將噴涂材料(線材或粉材)加熱,受熱的材料形成熔融或半熔融狀態的微粒,這些微粒以壓縮空氣為動力以一定的速度沖擊并沉積在基體表面上,形成具有一定特性的噴涂層。

    ·以提供熱源的不同,可分為燃燒法和電熱法。前者包括燃燒火焰噴涂、爆炸噴涂及高速火焰噴涂(HVOF);后者包括電弧噴涂及等離子噴涂(又分常壓等離子噴涂與水穩等離子噴涂)。噴涂工藝對涂層產生重要影響的是噴涂溫度(嚴格的說,是溶滴沖擊基體表面時的溫度)和溶滴沖擊表面的速度。

    ·斯特爾熱噴涂系統主要用于鐵塔、燈桿、橋梁、水閘們、船舶等結構件大面積長效防腐及造紙烘缸、印刷輥、曲軸等工件的表面磨損的噴涂修復,還適用于電容、電瓷行業的電極噴涂等。

    ·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

    ·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

    ·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

     

    涂層功能 Coating function

    依據美國F.N.LONGO對熱噴涂涂層的分類方法,涂層按功能可分為:

    1、耐磨損涂層。包括抗粘著磨損、表面疲勞磨損涂層和耐沖濁涂層。其中有些情況還有抗低溫(<538C)磨損和抗高溫(538843C)磨損涂層之分。

    2、耐熱抗氧化涂層。該種涂層包括高溫過程(其中有氧化氣氛、腐蝕性氣體、高于843℃的沖蝕及熱障)和熔融金屬過程(其中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所應用的涂層。

    3、抗大氣和浸漬腐蝕涂層。大氣腐蝕包括工業氣氛、鹽性氣氛、田野氣氛等造成的腐蝕;浸漬腐蝕包括飲用淡水、非飲用淡水、熱淡水、鹽水、化學和食品加工等造成的腐蝕。

    4、電導和電阻涂層。該種涂層用于電導、電阻和屏蔽。

    5、恢復尺寸涂層。該種涂層用于鐵基(可切削與可磨削的碳鋼和耐蝕鋼)和有色金屬(鎳、鈷、銅、鋁、鈦及他們的合金)制品。

    6、機械部件間隙控制涂層。該種涂層可磨。

    7、耐化學腐蝕涂層?;瘜W腐蝕包括各種酸、堿、鹽,各種無機物和各種有機化學介質的腐蝕。

     

    Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

    1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

    2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843 of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

    3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

    4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

    5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

    6. Mechanical components clearance control coating.The coating can be ground.

    7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

    噴涂設備系列

    產品特點 Product features

    高速電弧噴涂機是我公司研制開發的一種高效率、低能耗的高新技術產品。它是以電產生電弧為熱源,將金屬絲溶化,以壓縮空氣進行霧化及冷卻,將需噴涂用金屬絲吹成微細顆粒,高速噴向經過預處理工件表面,獲得理想涂層。

    High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

    適用范圍 Applicable scope

    1. 鐵塔、橋梁、水閘門、船舶等鋼結構噴鋅噴鋁防腐。

    2. 造紙烘缸、印刷輥、曲軸等工件表面磨損的噴涂修復。

    3. 電容、電瓷行業的電極噴涂等。

    4. 鍋爐四管、制粉系統(風機葉輪及蝸殼)、滾筒、烘缸、軸類、模具等防磨防腐噴涂層。

    1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

    2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

    3. Capacitance, electroceramics electrode coating industry.

    4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

     

    機器型號Model

    STR-400

    STR-400A

    STR-250-D

    輸入電壓Input voltage

    3AC380V、50Hz

    額定輸出功率Rated output power

    18kw

    13kw

    7kw

    額定電流Rated current

    400A

    300A

    250A

    輸出電壓Output voltage

    2145V

    1842V

    1436V

     

    負載率Load rate

    60

    電壓調節級數Voltage regulation series

    粗、細調各3檔、共9

    外型尺寸Envelop dimensions

    600×460×850

    重量Weight

    215kg

    195kg

    140kg

    絕緣等級Insulation class

    E

     

    主要技術參數 Main technical parameters

    噴涂材料

    Spray materials

    線材直徑

    Wire diameter(mm)

    常用工作電流

    Common working current(A)

    空載電壓

    load voltage(V)

    選用空氣帽口徑

    Choose air hat caliber(mm)

    噴涂效率

    Spraying efficiency(kg/h)

    鋅絲Zinc wire

    1.2-3.0

    80-210

    18-30

    6-8

    32

    鋁絲Wire

    1.2-3.0

    120-240

    25-38

    6-8

    30

    銅絲Copper wire

    2.0

    150-200

    35-40

    7-8

    18

    高碳鋼絲High carbon steel wire

    2.0

    150-220

    10-44

    8

    21.5

    不銹鋼絲Stainless steel wire

    2.0

    150-220

    10-44

    8

    32.5

    鋅鋁Zinc, aluminum

    1.2-2.0

    80-110

    18-28

    7

    19-28

    鉛錫合金絲 Lead-tin alloy silk

    1.2-3.0

     

     

     

     

     

    本套設備由高速電弧噴槍、電弧噴涂電源組成。另需配套設備:空氣壓縮機、空氣濾清器、放絲盤架。

    This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

    空氣壓力

    Air pressure

    輸入電源

    Input power

    輸出功率

    Output power

    輸出空載電壓

    Load voltage output

    電源重量

    Power weight

    調整電壓

    Adjusting voltage

    >0.5Mpa

    380V(三相)50HZ

    16KW

    18-44V

    178kg

    0-24V

     

    采用一體式電控氣、電開關,操作更方便,可實現長距離登高作業。

    粒子飛行速度達420m/s以上。

    軸向氣流速度達600m/s。

    涂層沉積率大于75%。

    The one-piece electric control pneumatic, electric switch, the operation more

    convenient, may realize the long distance race homework.

    The speed of 420 particles m/s above.

    Axial flow speed of 600 m/s.

    Coating deposition rate of more than 75%.

     

    噴槍重量

    Gun weight

    空氣壓力

    Air pressure

    空氣消耗量

    Air consumption

    送絲引力

    Send silk gravity

    調速范圍

    Speed range

    輸入電壓

    Input voltage

    2.65kg

    >0.5Mpa

    >1.85m3/min

    >8kg

    無級調速

    24V(直流)

     

    噴涂設備系列

    1、電弧噴涂機主要用于鋼結構的大面積防腐及磨損或加工失誤的機件表面修復和制備電容導電涂層等。

    2、主要噴涂材料:鋅、鋁等。

    3、根據不同工況條件的生產需要,該電弧噴槍可固定在機床上對規則的大工件進行噴涂。

    4、適用拉式電弧噴槍,推式電弧噴槍也可使用。

    5、該電源將噴槍工況控制、送絲調速、氣體管路集一身是理想的電弧噴噴涂專用設備。

    1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

    2、Main spraying materials: zinc, aluminum, etc.

    3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

    4、It can be used to pull type arc gun, also in push type arc gun.

    5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

    電弧噴涂:
    電弧線材噴涂是一項結合了焊接工藝的簡單性和輕便性的熱噴涂技術,這項優良的表面處理技術實際上可以在任何場所方便地使用。另外,電弧噴涂系統的超高給料能力使之可以非常理想地應用于大面積表面處理場合,例如大型建筑的鋼結構和大型輪輥。

    應 用:
    軸頸、軸承修復
    輪輥表面修復
    建筑鋼結構保護

    方  法:
    電弧線材熱噴涂將線材徹底熔化、霧化,并將液滴噴射到工件表面。該工藝使用電弧加熱,而不是使用氧-燃料火焰液化金屬。在一個雙線系統里,電弧激發兩個填裝了需噴涂物質的線材反相極頭,線材的交叉點直接定位在壓縮空氣噴射頭前方,當電弧產生的熱量熔化線材,噴射頭將熔融液滴噴到工件表面。機械給料器將兩種線材持續送入保證電弧噴涂和液化材料的供給。

    實 踐:
    壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
    線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是最佳選擇。
     
    噴鋅是各種工件防護、防腐的首選。為防止工件表面的氧化,以往一般都采用油漆保護,其防腐年限一般在3-5年,因此需要經常性進行維修、保養,耗費大量人力物力?,F采用工件表面噴砂后噴鋅、再噴漆工藝加以保護,防腐年限可達30年以上無需保養。
    維護方便快捷:噴涂可直接在現場進行,無需拆裝;
    1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
    2.與金屬基體的結合力高:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出較高的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力最高;
     3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供高品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。

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